In the countryside of southern France, one of the most ambitious scientific engineering efforts in human history is reaching a decisive stage. Thirty-five nations have begun assembling the central components of the International Thermonuclear Experimental Reactor, better known as ITER, a machine designed to recreate the same fusion reactions that power the Sun. As the project transitions from years of design work to hands-on construction, it faces a singular question: can scientists control star-level conditions inside a human-made device on Earth?

The ITER campus near Saint-Paul-lez-Durance now features the partially built steel ring that will form the tokamak’s heart. This next stretch of assembly will determine whether fusion can move beyond small scientific experiments and become a viable blueprint for large-scale clean energy generation. The project is overseen by Pietro Barabaschi, Director General of the ITER Organization, whose career has focused on turning complex fusion experiments into dependable guides for future commercial reactors. ITER relies on a tokamak design, a doughnut-shaped chamber that uses powerful magnetic fields to confine plasma at extreme temperatures. At the center sits a massive double-walled vacuum vessel made of nine steel segments. When fully assembled, the structure spans roughly 19 metres across and weighs more than 4,000 metric tons. Components manufactured in Europe and South Korea are arriving in France in staggered shipments, each lifted and welded into position with tolerances that leave almost no room for error. Westinghouse, under a contract of about 180 million dollars, is responsible for aligning and welding these enormous pieces, while compensating for thermal expansion and other distortions that occur when metal is repeatedly heated and cooled. Fusion relies on containing super-heated fuel without allowing it to touch the reactor walls. A single moment of contact would cool the plasma instantly and halt the experiment, making the engineering precision required for ITER unparalleled in the energy sector.

Read more: STX Unveils Climate Tech Platform to Streamline Corporate Procurement of Energy Attribute Certificates

Inside the vessel, hydrogen isotopes will be heated until they form a plasma, a high-energy state of matter where electrons and nuclei move freely and are shaped by magnetic fields. ITER plans to reach temperatures of roughly 150 million degrees Celsius, several times hotter than the Sun’s core. The experiments will use deuterium and tritium, two forms of hydrogen whose fusion creates helium and releases significant energy, mostly in the form of fast-moving neutrons. To demonstrate that fusion can generate more power than it consumes, the plasma must be extremely hot, adequately dense, and confined long enough for reactions to multiply. ITER aims to produce around 500 megawatts of fusion power from roughly 50 megawatts of heating energy, a performance target known as Q = 10. Achieving this tenfold gain would surpass all prior magnetic fusion attempts and signal that fusion can work at scales relevant to future power plants.

Surrounding the vacuum vessel is one of the most advanced magnet systems ever built. Roughly 10,000 metric tons of superconducting coils will be chilled to about 4 kelvin using supercritical helium. At these near-absolute-zero temperatures, the magnets carry immense electrical currents with almost no resistance. They will generate magnetic fields approaching 12 tesla, shaping and stabilising the plasma for long pulses that last several minutes. The magnets sit only a short distance from the plasma, creating one of the most extreme thermal contrasts in any scientific facility. Engineers must shield the cold coils from radiation and heat, while protecting the vessel from neutron bombardment. The inner lining, known as the first wall, will face the full force of the plasma. ITER recently selected tungsten for this wall because it better reflects the materials expected in commercial reactors. The choice prioritises realism over convenience, giving engineers data directly applicable to future fusion facilities.

ITER’s original schedule called for a first plasma earlier in the decade, but prolonged supply-chain delays, complex manufacturing challenges and pandemic disruptions forced a redesign. In 2024, the ITER Council approved a revised baseline that shifts the full research programme to 2034, with deuterium-tritium operations expected to begin in 2039. The early research years will focus on hydrogen and deuterium plasmas at full magnetic power. These campaigns will test the divertor responsible for heat exhaust, the tungsten first wall, and the protection systems that respond to plasma instabilities. The revised schedule also gives engineers time to assemble and test the superconducting magnets before installation, improving the probability of meeting performance targets when the most demanding experiments begin.

Explore OneStop ESG Marketplace: Renewable Energy

Fusion is often discussed alongside fission, the nuclear process used in today’s reactors. Unlike fission, which splits heavy atoms and produces long-lived radioactive waste, fusion joins light isotopes and is expected to generate far less persistent waste. Neutrons from fusion will still activate reactor materials, but studies show that future fusion plants would create significantly smaller volumes of long-lasting waste compared with conventional nuclear power. ITER is designed with these long-term considerations in mind. Decisions about metals, cooling systems and shielding are shaped not only by day-to-day operations but also by how future reactors might be maintained and eventually decommissioned. Each engineering choice links the immediate work in southern France to broader questions about what a commercial fusion ecosystem might require. Fusion research is frequently described as the pursuit of a clean, abundant and fundamentally safe energy source. ITER’s supporters argue that if the experiment can reliably create and control a star-like plasma, it will open the door to DEMO, the demonstration reactors intended to supply electricity to national grids. For now, ITER stands as the world’s most ambitious attempt to bring solar-scale energy down to Earth. As engineers weld steel, assemble magnets and prepare for the next decade of tests, the project represents both a technological milestone and a long-term wager on the future of global energy.

Explore ESG Solutions on our marketplace - OneStop ESG Marketplace.

Keep abreast of the top ESG Events on OneStop ESG Events.

OneStop ESG Educate: Your go-to source for top ESG courses and training programs tailored to your needs.

Stay informed with the latest insights on OneStop ESG News.

Discover meaningful career opportunities on OneStop ESG Jobs.